More Durable Dual-function Plodding Machine Helps You Make High-Precision Soap

In the highly competitive world of soap manufacturing, precision, efficiency and durability are the key factors that make the difference between success and failure. Whether you manufacture hygienic soap, translucent soap, or soap with high fatty acid content, you rely on equipment that meets high demands and does so consistently.

The Plodding machine, as an important piece of equipment in a soap factory, it plays a major role in giving a final shape in bar form soap mass. That’s where the Plodding Machine from JIANGSU SOHO HONRY WUXI CO., LTD. stands out as a robust, intelligent, and future-ready solution.

Now we'll explain how our Plodding Machine can increase soap quality, improve efficiency, and ensure long-term cost savings.

Dual-function Plodding Machine

Our Plodding Machine integrates both refining and extrusion into a single unit, streamlining your production line. Traditional systems often require separate equipment for each stage — one for vacuum refining and one for billet extrusion. By combining these two functions, the plodder not only reduces equipment investment and floor space, but also shortens production time and minimizes manual transfer, decreasing the risk of contamination.

Key Benefits:

● Combines refining and extruding processes

● Reduces total equipment footprint

● Enhances hygiene

● Increases production efficiency and output

● Improves soap billet uniformity

Longer service life and greater durability

The Plodding Machine offered by JIANGSU SOHO HONRY WUXI CO., LTD. is designed with durability in mind. We understand that industrial soap manufacturing requires equipment that can withstand continuous operation, high mechanical loads, and corrosive raw materials.

Here’s what makes our Plodding Machine the ideal choice:

● Hard Tooth Surface Reducer with Vacuum Pump

The core of our machine uses a hard tooth surface reducer, ensuring greater load resistance, reduced wear and tear, and a longer service life. Paired with a vacuum pump, it allows for refined soap pellets under controlled atmospheric conditions, preventing oxidation and ensuring better consistency. 

● Stainless Steel Screw & Inner Roller
The screw is fabricated from high-quality stainless steel, offering anti-corrosion and wear-resistance. This reduces maintenance costs over time and maintains cleanliness in soap processing. The inner roller is made from seamless stainless steel pipe with high compressive strength and non-deforming performance, ensuring smooth, continuous extrusion. 

● Cooling Jacket on Outer Roller
The outer roller is equipped with a cooling jacket to maintain optimal extrusion temperature and prevent soap deformation, especially critical for transparent or heat-sensitive soap formulations. 

● Advanced Control System
Our plodding machine features a frequency conversion motor or electromagnetic variable-speed drive, giving you precise control over extrusion speed and torque. This allows for better adaptability to different soap formulations and shapes.

Working Principle of the Dual-function Plodding Machine

The process begins with vacuum refining, where soap pellets are treated in a low-pressure environment. This ensures the removal of air bubbles and unwanted volatile components. Once refined, the soap mass moves through the screw press mechanism where it is extruded through a custom-designed orifice, forming uniform billets.

These soap billets are then fed directly into downstream cutters or stamping machines, ready for final shaping and packaging. The integrated system guarantees uniform density, consistent appearance, and reduced rejection rates.

Supports a Wide Range of Soap Types

The versatility of our Plodding Machine enables it to produce:

● Traditional toilet soaps

● Transparent soaps

● Soaps with high or low fatty acid content

● Specialty soaps with fragrance, additives, or exfoliants

Whether you are running a high-capacity commercial soap factory or looking to diversify your product range, our machine adjusts effortlessly to your production needs.

Designed for Industrial-Scale Performance

At JIANGSU SOHO HONRY WUXI CO., LTD., we take pride in engineering machines that meet real-world challenges in the soap production industry. What makes our  plodding machines better than their peers:

● High load capacity

● Stable and low-noise operation

● Ease of maintenance and cleaning

● Long operational lifetime

● Custom configuration for different soap sizes and shapes

From material selection to assembly and final testing, our machines go through rigorous quality control to ensure you get a durable, high-precision solution that will serve your factory for years to come.

Environmentally Conscious and Cost-Efficient

With rising energy costs and increasing environmental regulations, investing in efficient machinery is more crucial than ever. Our Dual-function Plodding Machine is engineered to reduce energy consumption while maximizing throughput, making it a cost-effective and sustainable option for soap manufacturers.

Additionally, the stainless steel construction minimizes product loss and prevents contamination, making it easier to meet GMP and other international hygiene standards.

Why Choose JIANGSU SOHO HONRY WUXI CO., LTD.?

JIANGSU SOHO HONRY WUXI CO., LTD. offers more than just machines — we offer partnerships built on quality, innovation, and service. Our experienced R&D team works closely with clients to tailor machinery to specific applications and production goals.

We provide:

● Custom machine design

● Technical consultation and training

● International logistics support

● After-sales service and spare parts

The More Durable Dual-function Plodding Machine is more than an upgrade — it's an essential step toward high-precision, high-efficiency soap manufacturing. Whether you’re looking to expand your production line, improve soap quality, or reduce operational downtime, this machine delivers the performance your business needs.

Contact JIANGSU SOHO HONRY WUXI CO., LTD. today to learn more about how our advanced Plodding Machine solutions can support your success.